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ZF Off-Highway Product Guide (Form Number 80-950-006)
This is our introductory catalog for ZF Off-Highway Solutions Minnesota Inc. products. It provides product photos and brief descriptions of the product portfolio offerings in brakes, brake actuation, valves, and controls.
Caliper disc brakes
Providing reliable stopping & holding
With over 70 years of expertise in hydraulic disc brake technology, ZF Caliper Disc Brakes are ideal for industrial machines and mobile equipment applications. Designs include mechanical apply, hydraulic apply, and spring apply/hydraulic release. These robust designs have high pressure capabilities for hydraulic oil or brake fluid applications. There are three different series of ZF Caliper Disc Brakes available.
Your advantages:
- Installed independent of dynamic or static brake system
- Ideal for industrial machines and mobile equipment applications
- Designs available in mechanical apply, hydraulic apply, and spring apply/hydraulic release
515 Series Caliper Disc Brakes Floating Design
515 Series brakes are a floating type design, and mounted over a rotor disc using either pins or shoulder bolts. One side of the caliper is actuated to provide clamping force.
- Available for hydraulic, spring, or mechanical apply
- Designed to provide service, parking and/or emergency braking
520 Series Caliper Disc Brakes Fixed Design
ZF 520 Series Caliper Disc Brakes are a fixed type design. Each side of the caliper contains a piston that actuates to provide clamping force.
- Mounted stationary, or "fixed" relative to the rotor
- Available with various diameter actuation piston
- Uses a modulated hydraulic pressure source to control brake torque
530 Series Caliper Disc Brakes Floating Design uses Belleville Springs
5ZF 530 Series Caliper Disc Brakes are a floating type design that uses belleville springs to apply the brake and hydraulic pressure to release it. One side of the caliper is actuated to provide clamping force. Hydraulic apply models also available.
- Customized to application requirements
- Large torque range capability in off-highway applications
Related documents for Caliper Disc Brakes
Application Data Sheet - Caliper Disc Brakes (Form Number 80-950-022)
This sheet is used for Caliper Disc Brake applications.
ZF uses application data sheets to collect machine and/or vehicle information specific to an application. They are also helpful for understanding the environment and manner in which the machine/vehicle will be operated. Our Engineering Department uses application data sheet information to select suitable brake components that are designed to meet your application needs.
ZF holds this information in strict confidence. Your machine/vehicle information is strictly for application assistance and will not be sold or shared with anyone outside of ZF.
Caliper Disc Brakes (Form Number 80-500-007)
A two-page promotional sheet. Description and applications for the 515 Series, 520 Series, and the 530 Series Caliper Disc Brakes.
Caliper Disc Brakes Catalog (Form Number 84-515-535)
This catalog summarizes the MICO Caliper Disc Brake line. Model numbers, specifications, dimensional drawings, and torque charts are part of each section. We have also included conversion factors, useful formulas, and a percent of grade chart.
ZF Caliper Disc Brakes
The Solutions For Your Application
ZF Caliper Disc Brakes are ideal for providing primary, emergency, and secondary braking. Designed for applications in the agriculture, construction, mining, airport support and forestry industries.
Talk to one of our Applications Specialists to find the perfect ZF Caliper Disc Brake solution for your application.
Multiple disc brakes
Proven longer life design
ZF Multiple Disc Brakes are fully enclosed units that use coil springs and multiple friction discs to produce braking torque. These brakes are applied by coil springs and released using hydraulic pressure. Maximum brake torque is achieved when hydraulic release pressure is zero. These brakes are self-applying in that any function which reduces hydraulic release pressure will begin to initiate brake clamping force.
- Compact modular package simplifies mounting
- Designed for adverse environmental conditions
- Specifically designed to prevent piston cocking and low and high torque pressure drag
- Broad range of variants and mounting configurations including industry standard configurations
Multiple Disc Brakes Ideal for primary, emergency, and secondary braking
ZF Multiple Disc Brakes are fully enclosed and built for use in demanding conditions.
- Heat treated steel shafts for high strength and longer life
- Broad range of variants: dry, sump fluid, and flow through fluid design
- Broad range of mounting arrangements, industry standard configurations SAE, DIN, and NEMA compliant
Related documents for Multiple Disc Brakes
Application Data Sheet - Multiple Disc Brakes - service or pressure override brakes (Form Number 80-500-010)
This sheet is used for Multiple Disc Brakes with service braking or pressure override brakes only.
ZF uses application data sheets to collect machine and/or vehicle information specific to an application. They are also helpful for understanding the environment and manner in which the machine/vehicle will be operated. Our Engineering Department uses application data sheet information to select suitable brake components that are designed to meet your application needs.
ZF holds this information in strict confidence. Your machine/vehicle information is strictly for application assistance and will not be sold or shared with anyone outside of ZF.
Application Data Sheet - Multiple Disc Brakes - vehicle parking or emergency stop (Form Number 80-500-009)
This sheet is used for Multiple Disc Brakes with vehicle parking or emergency stop applications only.
ZF uses application data sheets to collect machine and/or vehicle information specific to an application. They are also helpful for understanding the environment and manner in which the machine/vehicle will be operated. Our Engineering Department uses application data sheet information to select suitable brake components that are designed to meet your application needs.
ZF holds this information in strict confidence. Your machine/vehicle information is strictly for application assistance and will not be sold or shared with anyone outside of ZF.
Application Data Sheet - Multiple Disc Brakes - winch and holding (Form Number 80-500-008)
This sheet is used for Multiple Disc Brakes with winch or holding type applications only.
ZF uses application data sheets to collect machine and/or vehicle information specific to an application. They are also helpful for understanding the environment and manner in which the machine/vehicle will be operated. Our Engineering Department uses application data sheet information to select suitable brake components that are designed to meet your application needs.
ZF holds this information in strict confidence. Your machine/vehicle information is strictly for application assistance and will not be sold or shared with anyone outside of ZF.
Application Data Sheet - Multiple Disc Brakes (Form Number 80-500-013)
This sheet is used for Multiple Disc Clutch applications.
ZF uses application data sheets to collect machine and/or vehicle information specific to an application. They are also helpful for understanding the environment and manner in which the machine/vehicle will be operated. Our Engineering Department uses application data sheet information to select suitable brake components that are designed to meet your application needs.
ZF holds this information in strict confidence. Your machine/vehicle information is strictly for application assistance and will not be sold or shared with anyone outside of ZF.
Multiple Disc Brakes Catalog (Form Number 84-500-001)
This catalog is loaded with features, model numbers, specifications, input and output shaft configurations, and order information. There are also engineering design considerations for multiple disc brake applications.
Multiple Disc Brakes
Designed & Manufactured for Demanding Environments
ZF Multiple Disc Brakes are manufactured using high strength dectile iron housings with nitrile case and shaft seals to keep outside contaminates from entering the brake.
Available in SAE A, B, C, or D mounts with torque ranges from 113 to 2825 N-M (1000 to 25,000 lb-in) and release pressure from 6.9 to 34.5 bar (100 to 500 PSI).